MOHD ALQAMA SHAIKHrobotics & embedded systems / project log
bash — guest@aPR0T0: ~/projects/sem
./projects/sem · design in progress

A scanning electron microscope, built one gate at a time.

Explore the beam and scan settings in Beam Lab, follow the decisions in the build journal, or inspect the system map below. This home-built SEM project is inspired by Ben Krasnow / Applied Science.

The SEM budget and milestone review runs monthly from 26 September 2026. The workbook tracks the budget and purchasing plan; this page records the evolving design.

design update · 11 September 2026

Measure current at the specimen.

The selected low-cost route uses an insulated conductive holder, a sealed feedthrough and an external LMC662 current amplifier + ADS1115 ADC. The detector needs low-voltage rails, without an additional scintillator or PMT high-voltage supply.

specimenfeedthroughLMC662ADS1115ESP32
interactive model · unbuilt reference design

Try the scan before building it.

Beam Lab includes seven synthetic specimens, field and electron visualizations, electrical connections, cited formulas and editable ESP32 scan code. The DAC80502 provides 16-bit X/Y commands to external scan amplifiers.

The detailed butterfly preset uses 512 × 512 pixels over 140 µm: about 1 h 49 min of modeled acquisition, shown in roughly 13 s at 500× playback. The synthetic image does not establish real microscope resolution. Inspect the detector wiring →

System map / vacuum to pixels

planning diagram · hover, click, or tab through parts

Optics are provisional: this map retains the preliminary two-stage electrostatic lens layout. Beam Lab explores an effective magnetic-lens model; the physical lens design is still to be selected.

interactive cross-section
inside vacuumair / electronics filament Wehnelt anode lens 1 aperture objective lens scan plates specimeninsulatorstage feedthrough LMC662 + conditioner100 MΩ ∥ 10 pF feedbackexternal shielded board diffusion pump rough pump ESP32 → DAC80502SPI / dual 16-bit X + Y X / Y scan amplifiersexternal differential HV ADS1115 · 16-bit ADCI²C → ESP32 → image128 SPS detailed preset conceptual layout · not to scaleselect a part for design notes
electron beamelectrical signal / controlvacuum line

The current path measures net charge absorbed by the specimen. The earlier Everhart–Thornley option uses a scintillator and PMT to detect emitted secondary electrons; it remains an alternative, with different contrast and power requirements. The microscope's accelerating supply still operates at kilovolt levels. Current-detector wiring and commissioning →

12-month project plan

₹10k monthly envelope · carry forward unused balance

milestone gates
windowgaterelease condition
26 Sep 2026review 01freeze scope, safety checklist, chamber survey
months 1–3vacuumleak-tested chamber and stable roughing
months 4–6electron gunrepeatable emission with interlocks
months 7–9optics + scanfocused beam and calibrated X/Y sweep
months 10–12detectorfirst stable image, logged settings
success criteria
vacuumrepeatable operating pressure and recorded pump-down curve
beamstable emission without uncontrolled arcing
imageone reproducible scan of a conductive sample
engineering logdate, spend, pressure, voltage, filament, sample, result
procurementprefer surplus; verify ratings before purchase; keep ₹2k buffer
Safety: this project combines high vacuum, hot hardware, kilovolt supplies, stored energy, and possible X-rays. The map is a planning aid, not a substitute for pressure-vessel, HV, grounding, interlock, or radiation-safety engineering. Review the full workbook ↗